Nippon Paint Advanced Coating Technology

1999 News What's New
What's New Top Page
November 17, 1999
Nippon Paint develops a first of its kind -- tetrafluoroethylene coating that dries at room temperature.
Expanding the market for construction-use fluororesin coating
Nippon Paint Co., Ltd. has perfected a tetrafluoroethylene coating that dries at room temperature, a first for fluororesin coatings for building and construction applications. This product is scheduled to launch in January 2000 as "Duflon 4F." This innovative product spearheads Nippon Paint's plan to replace conventional trifluorochloroethylene coating ("3FCl") with "Duflon 4F" chlorine-free tetrafluoroethylene coating ("4F") that features excellent durability and greater soil resistance. The company aims to increase its share of construction-use fluororesin coating market with this approach.
Background
Outstanding durability and superb performance allow fluororesin coating to be widely used for high-rise buildings and large-scale public-use structures. Due to the tremendous difficulties encountered in repair work, such large-scale buildings and structures require highly durable and soil-resistant paints and coatings. Improved durability and increased soil resistance cut maintenance and reduce cleaning costs, resulting in reduced lifecycle costs for buildings as well as environmental impact. In cases using conventional fluororesin coating, the inclusion of chlorine was absolutely necessary to improve dissolving in solvents. However, chlorine atoms separate when exposed to ultraviolet rays, which can result in coating quality deterioration. The most advantageous solution is to remove the chlorine from fluororesin coating. Faced with this situation, Nippon Paint decided that chlorine-free tetrafluoroethylene coating would be the best material to improve the durability and soil resistance of fluororesin coating as well as minimize environmental impact. Based on this understanding, the company has been working to develop 4F resins and coatings that dry at room temperatures in a joint effort with Daikin Industries, Ltd.
Future Activities
For factory-coating processes that involve baking, 4F coating (Duflon K300) is already available from Nippon Paint. The newly developed room temperature drying "Duflon 4F" will lead to a full 4F product line for Nippon Paint, covering both factory and on-site coatings. The success of its room temperature drying 4F coating will allow Nippon Paint to concentrate on 4F products for construction-use fluororesin coatings. A rapid shift in market demand from conventional 3FCl coatings to higher-performance 4F coatings that are less harmful to the environment is projected. The introduction of "Duflon 4F" will spur this major transition, and Nippon Paint is aiming at sales of 4 billion yen and a leading marketshare of over 50% by the end of 2003. Nippon Paint will also actively promote the necessity of highly durable coatings that can resist soiling and contribute to environmental preservation for high-rise buildings and public structures, targeting governmental agencies, construction companies, building owners and architectural firms. These efforts are part of Nippon Paint's goal to make 4F coating an international 'de facto' standard for building and construction-use fluororesin coatings.
Duflon 4F Features
* Significantly enhanced durability
In contrast to conventional 3FCl coatings requiring repair at 15-20 year intervals, "Duflon 4F" lasts approximately 25-30 years (approx. 1.5 times longer).
* Higher soil resistance
"Duflon 4F" resists soiling caused by rain, etc. to a much greater degree than 3FCl coating. In particular, "Duflon 4F Super Fresh" has been proven to exhibit the highest level of soil resistance among all available coatings.
* Chlorine-free
Unlike 3FCl coating, "Duflon 4F" does not contain chlorine.
* Reduced processes
Thanks to the superb performance even an extremely thin coating delivers, "Duflon 4F" reduces the need for a 2-step top coat process to 1.
Grades
Duflon 4F Fresh Standard, soil-resistant type featuring high cost effectiveness
Duflon 4F Super Fresh Super soil-resistant type
For further inquiries, please contact:
Nippon Paint Co., Ltd. Corporate Communication Division
Fax: +81 (6) 6455-9278
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